Part 1: Post-Lubrication Maintenance to Extend the Lifespan of Floating Fish Food Maker Machines
Post-lubrication maintenance is crucial for reducing subsequent lubrication failures and extending equipment lifespan. It should follow the principle of "inspect-clean-record," which is highly practical and easy to implement. First, post-lubrication inspection: After lubrication, inspect each lubricated part to ensure even lubrication, appropriate amount, no excessive grease overflow, and no missed areas. Start the equipment and run it idle for 3-5 minutes, observing its operation, listening for any abnormal noises or jamming, and checking the component temperatures to confirm lubrication effectiveness. Check the sealing of the floating fish feed extruder machine (especially the gearbox). If there is any oil leakage, promptly check for damaged gaskets and repair or replace them immediately. Second, cleaning: Use a clean cloth and brush to clean the equipment surface and lubricated parts to remove any excess grease, paying special attention to cleaning the grease around the inlet and outlet to avoid contaminating the raw materials. Clean the lubrication tools and organize and store any tools and remaining grease to prevent grease deterioration and tool loss. Third, recording and traceability: Maintain accurate lubrication records, clearly noting the lubrication date, lubricated part, type and amount of lubricating grease, operator, and equipment operating status for future maintenance and troubleshooting. Based on the lubrication records, schedule the next lubrication session to avoid missed lubrication.
Part Two: Long-Term Protection System to Reduce Lubrication Failure Rate in Automatic Fish Feed Making Machines
1. Daily Operation Procedures: Operators must strictly follow safe lubrication procedures, and are strictly prohibited from unauthorized operations or indiscriminate lubrication; adjust lubrication frequency according to production intensity (shorten lubrication intervals during high-load production, and appropriately extend them during low-load production, but not exceeding 10 days); after production, perform simple cleaning and replenish lubrication on core lubrication points to prevent components from being in a lubrication-free state for extended periods; 2. Grease Management: Stored dedicated grease must be placed in a dry, ventilated, and cool place, sealed for storage, avoiding dust and moisture to prevent grease deterioration; regularly check the condition of the grease, and immediately stop using it and replace it with new grease if lumps, discoloration, or unusual odor are found; different types and models of grease must be stored separately and mixed; 3. Equipment Maintenance: Regularly inspect fish feed production lines... The wear and tear of moving parts of the machine (such as bearings, screws, and gears) should be monitored. If wear or loosening is observed, timely repair or replacement should be carried out to prevent further wear and increased lubrication load. Dust and material residue inside the equipment and at lubrication points should be cleaned regularly to prevent impurities from mixing into the grease and affecting lubrication performance. Fourthly, personnel training is crucial: regular professional training should be provided to operators and maintenance personnel to ensure they are proficient in lubrication methods, safety precautions, and troubleshooting techniques for different machine models. This will improve their practical skills and safety awareness, reducing lubrication failures caused by improper operation.
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